Domed "duck bill" style face mask
Variation on the Ragmask.
I printed out the pattern from this site but changed some of the steps: https://ragmask.com
I used two layers of quilters cotton, a layer of unwoven interfacing, and a layer of satin chiffon (90% polyester 10% spandex). For info on why chiffon, see: https://pubs.acs.org/doi/10.1021/acsnano.0c03252
Quilters cotton, elastic, fleece scraps, nose thing, cut out of pattern, interfacing, satin. You could make this with just two layers of cotton.
You can increase/decrease the printing size of the pattern for children and men. I printed it at 95% for my tween son and 105% for my husband (he has a big head!). You might need to adjust other fabric and sewing measurements, depending on the size of your mask.
Sizes noted for standard mask. I think I'd add a wee bit more length to the long elastic next time. (I added an inch to each elastic length for my husband's larger mask and decreased 1/2" for my son.)
Pin or clip on the satin layer if you are using it. Mark 2" up from the open bottom on each side. This is where you will start and stop your stitching.
My sewing machine has a "satin" foot, pictured on the right. If you use satin, I recommend this foot or the fabric won't feed well.
Start sewing on one side at the 2" mark you made and continue around top and down the other side. Remember to backstitch or hand knot wherever you begin and end your stitches!
After you sew, clip the corners and make small cuts along the seam, or using pinking shears. This is so the seam will lay neatly and corners will be pointed.
Flip to back and pin/clip fleece along top.
Clip elastics into place, leaving the shorter elastic's end unclipped for now. So, you have elastics, fleece, and nose piece all ready to be sewn with one top stitch.
Flip to front side and top stitch about 1/4" from the top, starting at corner with elastic. Make sure to backstitch.
When you get to the first pin where the nose piece is, pivot and sew downward until you are just past the nose piece. Then pivot again and sew under it. Pivot again at the end of the nose piece and stitch up. This creates a pocket to hold the nose piece in place. Then, pivot again to finish top seam.
When you get to the very end, you can now attach the other side of the short elastic and sew into place at the corner. Don't forget to backstitch.
Fold the rectangle in half and line up the pattern draw around it. Your nose piece will be bending the wrong direction for now. You'll have to bend it back the other way when you flip the finished mask inside out.
Side view. Now you see the way the mask will sit on your face. That whole top seam will form a U along your face with the nose piece at the crest of your nose. The elastics wrap around the back of your head above your ears and at your neck.
Side view. No gaps and good fit along entire face, even without the nose piece. With a nose piece, it is an even better fit. The fleece makes it really comfortable even though it is a close fit. I do end up with marks on my face after wearing it, but I guess that is to be expected with a tight fit. It doesn't irritate my face while wearing it, though.


































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